What parts of the double-sided planer need regular maintenance?
The double-sided planer is a precision mechanical equipment used for wood processing. Its maintenance is essential to ensure the performance of the equipment, extend its service life, and ensure safe operation. The following are the key parts of the double-sided planer that need regular maintenance:
1. Bed and exterior
Wipe the workbench, bed guide surface, screws, machine surfaces and dead corners, operating handles and handwheels: Keeping these parts clean is the basis of maintenance work, which can prevent the accumulation of dust and wood chips and avoid additional wear during equipment operation. Deburring the guide surface: Regularly removing burrs on the guide surface can reduce friction and wear during operation and maintain the accuracy of the machine tool. Clean the bed and machine surface without oil stains: Oil stains will not only affect the safety of operators, but also cause corrosion to the equipment. Regular cleaning can extend the life of the equipment. Disassemble and clean the oil felt and remove iron impurities: Cleaning the oil felt can ensure the effective supply of lubricating oil and reduce equipment wear. Remove rust from all parts, protect the painted surface, and avoid collision: Rust will reduce the strength and precision of the machine tool. Regular inspection and treatment can prevent the spread of rust. The guide surfaces, sliding surfaces, handwheel handles of the unused and spare equipment and other exposed parts that are prone to rust should be covered with oil: This can prevent the equipment from rusting when not in use and keep it in good working condition.
2. Milling machine spindle box
Clean and well lubricated: Cleaning and lubricating the spindle box are the key to ensuring its normal operation and can reduce wear caused by friction.
No axial movement of the drive shaft: Check and ensure that the drive shaft is stable to prevent the decrease in accuracy caused by axial movement
Clean and replace invalid oil: Regularly replace the lubricating oil to ensure that the lubrication system of the spindle box is effective and reduce wear
Replace worn parts: For worn parts, timely replacement is a necessary measure to maintain equipment performance
Check and adjust the clutch, screw rod, insert, and pressure plate to the appropriate tightness: The correct adjustment of these parts can ensure the precise operation of the machine tool
3. Milling machine table and lift
Clean and well lubricated: Cleaning and lubricating the table and lift can reduce friction during operation and maintain the stability of the equipment
Adjust the gap between the clamps: Regularly adjust the gap between the clamps to ensure stable clamping of the workpiece and prevent errors during processing
Check and tighten the table pressure plate screws, check and tighten the screw nuts of each operating handle: Tightening the screws can prevent the equipment from loosening due to vibration during operation and ensure the stability and safety of the equipment
Adjust the nut gap: Adjusting the nut gap can ensure the precise movement of the screw rod and improve the processing accuracy
Cleaning the hand pressure oil pump: Keeping the oil pump clean can ensure the effective supply of lubricating oil and reduce the wear of the equipment
Remove burrs from the guide rail surface: Removing burrs on the guide rail surface can reduce friction and wear during operation and maintain the accuracy of the machine tool
Repair or replace worn parts: Timely repair or replacement of worn parts can prevent further damage and maintain the performance of the equipment
4. Milling machine table gearbox
First, clean the gearbox: Cleaning the gearbox can prevent the accumulation of oil and iron filings and reduce the wear of the equipment
Good lubrication: Lubrication of the gearbox can reduce the friction between gears and extend the service life of the gearbox
Cleaning and replacing the deteriorated gearbox oil: Regularly replacing the deteriorated gearbox oil can keep the gearbox in good working condition
No movement of the drive shaft: Check and ensure that the drive shaft is stable to prevent the decrease in accuracy due to axial movement
Replace worn parts: For worn parts, timely replacement is a necessary measure to maintain the performance of the equipment
5. Cooling system
All parts are clean and the pipelines are unobstructed: Keeping the cooling system clean and unobstructed can ensure the effective flow of coolant and prevent equipment overheating
No precipitated iron in the cooling tank: Regularly cleaning the iron in the cooling tank can prevent the contamination of the coolant and maintain the cooling effect
Cleaning the coolant tank: Regularly cleaning the coolant tank can prevent the contamination and deterioration of the coolant and maintain the cooling effect
Replacing the coolant: Regularly replacing the coolant can keep the cooling system working effectively and prevent equipment overheating
6. Milling machine lubrication system
Add lubricating oil to each oil nozzle, guide surface, screw and other lubricating parts: Regularly adding lubricating oil can reduce equipment wear and maintain equipment stability and precision
Check the oil level of the double-sided milling machine spindle gear box and feed gear box, and add oil to the elevation position: Keeping the oil level at the right position can ensure the effective supply of lubricating oil and reduce equipment wear
Cleaning the oil inside, unobstructed oil circuit, effective oil felt, and eye-catching oil mark: Keeping the oil circuit clean and unobstructed can ensure the effective supply of lubricating oil and reduce equipment wear
Cleaning the oil pump: Regularly cleaning the oil pump can prevent the accumulation of oil stains and iron filings and keep the oil pump working effectively
Replacing deteriorated and ineffective lubricating oil: Regularly replacing deteriorated lubricating oil can keep the lubrication system in good working condition and reduce equipment wear
7. Tools and blades
Clean the sawdust in the tool every day and check whether the tool has gaps: Timely cleaning of sawdust and inspection of the tool can prevent tool damage and maintain processing accuracy and efficiency
Regular inspection and maintenance of the tool: The sharpness of the tool directly affects the processing effect. Regular inspection and maintenance can ensure the best performance of the tool
8. Electrical system
Regularly check the electrical circuits and control panels: The inspection of the electrical system can prevent electrical failures and ensure the safe operation of the equipment
Check the motor and drive: The inspection of the motor and drive can ensure the stable operation of the equipment and prevent equipment damage caused by electrical problems
9. Operation panel and control system
Regularly check the operation panel and control system: The inspection of the operation panel and control system can ensure the accuracy of operation and the response speed of the equipment, and improve production efficiency
Through the above regular maintenance, the efficient, stable and safe operation of the double-sided planer can be ensured, the service life of the equipment can be extended, and the production efficiency can be improved.
Post time: Dec-09-2024